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Applications |
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Testimonials |
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Bill Farr,
Production Manager
"The EPIC system revolutionized our facility! It allowed us to
improve production efficiency, quality and customer satisfaction
while empowering our employees."
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Electronic
Planning and Inventory Control
This fully integrated system allowed the
customer to increase productivity,
increase quality, improve delivery
satisfaction while reducing
inventory, manpower and
costs. Managing millions of
records and accesses from shop
floor personnel, supervisors and senior
management on a daily basis with 99.9%
system availability 24 hrs day/ 365 days
a year.
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Production
Planning
This screen example is the interface to
the plant planner. The process is based
on customer-supplier relationships
throughout the facility, but starting
with the most important customer: the
consumer. The system is completely
integrated giving visibility and needs
assessment tools to everyone on a
detailed, real-time basis. The planning department
staffing requirements were reduced from
7 to 2 people. The results increased
production efficiency over 5% and $9
million per year. |
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Production Scheduling
This screen is an example of some of the
information available to the shop floor
supervisor. The supervisor's role was
transformed from reacting to inventory
and production scheduling issues into
a role of empowering employees and
facilitating improvements. Complete
inventory levels, demand for product,
lead times, production levels and
machine uptime are all available real
time. |
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Product Demand
In this example, you can see the type of
information provided to the shop floor
production personnel. Instead of
reacting to "emergency" changeovers and
"inventory crisis" modes, the operator
was empowered to make inventory
production decisions. Real time inventory levels,
upstream customer needs and schedules
are presented to the operator. Automatically updated screens keep the
operator informed and provides feedback
on customers needs and priorities. In
some cases, direct production machine
interfaces were attained for data
collection. Further
improvements in quality and production
levels were achieved by minimizing
manual data collection and other non-productive
activities. |
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Quality of Inventory
Management reports and "Dashboards" are
very important to the overall success of
the management team's effectiveness.
Real time, always accurate, up to the
minute production pace, inventory
levels, machine utilization and
projected production levels are the key
to management decisions and actions.
This is just one sample of the over 150
reports available. |
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Contact us at: 519-896-4007
or email at:
info@damselflysolutions.com
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